M&R Quatro 44 Direct-to-Film (DTF) Transfer Printing System


Quatro 44™ Direct-to-Film (DTF) Transfer Printing System

The M&R Quatro 44™ Direct to Film (DTF) Transfer Printing System is a modern and efficient method of applying vibrant, high-quality durable images onto a wide variety of garments, and fabric types.

The DTF process begins with the creation of a digital design on a computer. Once the design is finalized, it is printed onto a special PET film with a specialized digital inkjet printer using Cyan, Magenta, Yellow, Black and White pigmented aqueous inkjet inks. After printing is complete, and while the ink is still wet, the transfer is prepared by applying a layer of adhesive to the print area.

Immediately after the adhesive has been applied, the final construction of film, ink, and adhesive is prepared for the transfer process by running it through a high efficiency infrared drying system to cure the ink, and to fuse the adhesive to achieve a strong bond between the ink and the fabric, ensuring a durable and long-lasting print.

The garment is placed on a heat press and lightly pressed to remove excess moisture and to ensure that the fabric is transfer receptive. The film transfer is then laid on top of the garment in the correct alignment. The heat press is used to apply both heat and pressure, which activates the adhesive and causes the design to transfer from the film onto the fabric. The heat and pressure also ensure that the ink penetrates deeply into the fabric fibers, resulting in vibrant and vivid colors.

Features:

  • Vibrant, high-quality prints with excellent color accuracy and sharp details
  • Compatible with a wide range of fabrics, including cotton, polyester, blends, spandex and nylon
  • Requires less than 200 ft2 of production space with only a single operator needed

Quatro 44™ High-Resolution Industrial Inkjet Printer comes with:

  • PC workstation with intuitive Graphic User Interface (GUI) and Quatro RIP software - powered by CALDERA
  • 4 x Epson i3200 print heads: 2 x CMYK and 2 x White
  • Bulk ink system with white ink recirculation
  • Print resolution (DPI), number of passes, and print production speeds:
    • 720 x 1800 DPI, 6-Pass, 90 Linear ft/hr
    • 720 x 2400 DPI, 8-Pass, 60 Linear ft/hr

Quatro 44™ Combination Adhesive Application System and Quartz Infrared Dryer includes:

  • On-board bulk powder adhesive reservoir to promote continuous system operation
  • Two base-mounted trays to capture excess powder adhesive for reuse
  • Integrated exhaust filtration system
  • Continuous temperature monitoring
  • M&R’s “Positive Link System” to ensure accurate film tracking between Quatro printer, powder applicator and dryer

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